Innovators West makes harmonic dampers for street and racing vehicles and provides specialty services, such as custom designed dampers for special applications, ring gear lightning, and REM polishing. Owner of Innovators West and Waddle's Manufacturing, Brad Waddle, incorporated his passion for racing into his machining business in 1995 when he purchased Innovators West.
Waddle's businesses were featured in Manufacturing News magazine. In the article, he explains why he chose to replace his fleet of machining equipment with Hurco machines. Currently, Waddle has 6 Hurco CNC machine tools: a mill turn TMX8MYS, 2 TM12 slant-bed lathes, 2 VM10 machining centers, and a VMX64 machining center. Click here to read the article.
"The Hurco control makes it easy to get the part from my head to the control.”
Shane Sievers, Lead Machinist, Dreyer & Reinbold Racing, Indianapolis, USA
In racing, there are millions of things that happen before the driver even gets in the car that make a race team more competitive. As Dreyer & Reinbold Racing geared up for the 2011 season, they looked to their machine shop for a competitive edge. The Hurco 5-axis VMX42SR and mill-turn TMX8MYS were installed at their 35,000 square foot facility in Indianapolis in March of 2011.
“We never know what’s coming next....which is a lot like a job shop environment,” says Shane Sievers, the lead machinist at DRR. Sievers started machining back in the days of punch tape and has run numerous brands of CNC machines. He had always run G-code until Hurco.
“I truly love these machines. Being able to program at the machine is my favorite thing. With the VMX42SR, I can do 5-axis [5-sided] work without having to use the CAM system or G-code. Transform Plane is the feature that makes it easy,” says Sievers.
Another reason the Hurco CNC machines are perfect for the race team’s shop is the ability to minimize setup time. “50 parts is a big run for us so it’s important to have a machine that reduces setup time,” says Sievers. The 5-sided process on the VMX42SR, Sievers eliminates three setups on just one part, which saves him at least 30 minutes per part.
“In a lot of ways, we’re like a prototype shop. I’ll get a call when the team is on the race track and they’ll say they need a new part tomorrow morning. Sometimes I have a print. Sometimes I sketch it out on a piece of paper. The Hurco control makes it easy to get the part from my head to the control. That’s what I love about being a machinist for an IndyCar team. No day is ever the same. And our Hurcos are made to handle that kind of quick turnaround and the need for constant flexibility.” Even though Sievers says he loves both the VMX42SR and TMX8MYS, he does have a favorite that he thinks might surprise some people.
“If they made me choose, I would choose the TMX8MYS lathe with live tooling. This last software upgrade has been a game changer on the lathe. The verification graphics are phenomenal and the control just makes everything so easy.“
There are a number of purpose-built 5-axis / 5-sided machining centre designs on the market, including types with a rotary table and either a trunnion support or a swivelling B-axis head to provide the fifth CNC axis. A number of companies including Hurco supply such machines, but neither configuration suited Brunswick Tooling, Brighouse, a manufacturer of reamers and special cutting tools, both solid carbide and indexable-insert.
Bowtech Products was established 22 years ago as an importer of products used for underwater applications, but now designs and manufactures its own equipment. Exports currently account for two-thirds of turnover, which has helped to double the size of the business over the last five years and was one of the reasons for the company winning the Subsea UK Global Export Award 2012, sponsored by Scottish Enterprise.
Manufacture of components has historically been subcontracted but is gradually being brought in-house to control costs and quality as well as to shorten lead times from weeks to days. Two CNC lathes and a machining centre from Hurco underpin this activity at Bowtech's production facility on the Kirkhill Industrial Estate in Dyce, near Aberdeen airport.
Over the past few years, there has been a significant increase in research and development activity at medical device manufacturing facilities around Galway, while the same area in the west of Ireland has also seen a surge in the growth of companies in the biosciences field.
Galway-based subcontract machinist, Dawnlough, which specialises in manufacturing components for the medical industry, has bought equipment to the value of £1.5 million since 2005 to expand its design, production and inspection capabilities. The purchases include eight vertical machining centres (VMCs) and a driven-tool lathe from Hurco, supplied through local sales representative in Ireland, Michael Gannon.