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The Precision Edge Machine: Hurco Feature Saves Shop Thousands of Dollars   

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Matt Smith, owner of The Precision Edge Machine, needed a mill that he could learn to program quickly because he specializes in high tolerance, low-volume parts for medical devices, the aerospace industry, and power sports. Additionally, he manufactures custom wheels and snowmobile parts from his Zimmerman, Minnesota shop, which is about 35 miles northwest of Minneapolis.


From Turning to Milling

“When I started The Precision Edge, it was a turning-only shop. I bought a 1993 KM3P CNC Knee Mill to do secondary milling operations on the turned parts, but I was amazed at how capable a machine of that size was and how easy it was to program. A year later, business was really beginning to take off. My customers were impressed with the milled parts and orders for 50 or more parts kept coming in. That was a problem. The KM3 didn’t have a tool changer. I was the tool changer. Purchasing a CNC mill was a huge decision, but I knew it was time to take the leap,” explains Smith.


Why Hurco?

During the decision-making process, Smith knew he needed an accurate machine that was reliable and would last. He also knew he needed conversational programming that was intuitive and easy to learn.


“I didn’t want to deal with the expense and maintenance costs of a CAM package. For me, the Hurco conversational control was the perfect solution because I was a lathe guy,” says Smith.

 tpem matt programming at control.jpg


His first CNC mill was the Hurco VM10 and he says he never looked back.
“The Hurco control was really easy to learn. I pretty much taught myself. A former co-worker came to the shop for about two hours and I was able to figure out everything else as I went along…the added speed and capacity of the VM10 absolutely sky-rocketed sales. Sales increased so much that I had to move to a bigger building six months later. I was able to hire a full-time employee and bought two used turning centers one month after moving in—all because the VM10 was so efficient!” says Smith.


Smith says about eight months later, he realized he needed to add more CNC milling capacity because the VM10 was so backlogged with work.


Shop's Growth Leads to a Second Hurco

“The decision to buy another Hurco was a no brainer. The employee that I had hired eight months prior had no previous CNC programming experience. In eight months he learned how to program, set up and run jobs with little supervision. That is a testament to the power of the WinMax control!”

This time Matt bought a VM20 with a H160 4th axis. The VM20 was the perfect size machine eliminates the need to fixture parts for complicated side profile machining,” explains Smith.


The Most Valuable Control Features for Matt's Shop: Hurco DXF and the Advanced Verification Graphics

The two features Smith has found to be the most useful are DXF Transfer and the Solid Model Verifications Graphics. Hurco’s DXF Transfer feature lets Matt import part geometry from the dxf file directly to control. While other controls have similar features, Hurco’s DXF Transfer has an easy programming interface that allows you to edit DXF geometry, automatically chain contours, and select a group of hole operations based on the hole diameter. It also handles all 2D geometries on each plane of the part and multiple part planes can be linked into a single program, which is extremely efficient for processing complex parts on compound rotary tables.

The Precision Edge Part
“Bar none the verification graphics has been the most valuable. That feature alone has saved us thousands of dollars because of sudden rapid moves, wrong tool paths, broken tools and scrap materials. If you fat fingered a button. You put negative instead of positive. In that graphics screen you can see clearly if the part looks like it’s supposed to,” explains Smith.



The Future

Smith’s five-year plan is to double his business each year. To do that he says he will focus on what has worked during the first five years: outstanding service, quality parts, and the right equipment.


“Hurco has been instrumental with the success of our business. I can say without any doubt that we would not be the shop we are today without the support of Hurco. As time goes on we will hopefully be able to replace our turning centers with Hurcos,” says Smith.


In addition to relying on Hurco technology for fast turnaround of small batch part production, Smith will continue to run a customer-centric business. “I believe my customers’ needs are of the utmost importance. I take pride in every finished part we make. I really focus on providing customers with fast, courteous service, quality parts, and on-time delivery. So far, that formula has given me a lot of repeat business and referrals.”

 

tpem part with ultimotion.jpg 

Matt Smith says Hurco’s patented UltiMotion feature reduced cycle time by 20 minutes on this part. UltiMotion is technology exclusive to Hurco and relies on software to direct the motion control system instead of hardware. The result is faster, dynamic look-ahead that is optimized by the UltiMotion software.

 

Matt's Shop was featured in Modern Machine Shop magazine.To read the article, click this link

 

The Precision Edge Machine

25730 7th Street West, Suite 1

Zimmerman, MN 55398

763.856.8355

http://www.tpemachine.com/